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Manufacturing Capacity Manufacturing Capacity

Manufacturing Capacity

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Mold Opening Process and Time Progress

Mold opening and new product review (DFM → customer) twice feasibility (DFM design and development documents) (2 DAY)

Step 1:Mold Design: Drawing (2 DAY)

Step 2:Raw material procurement, preparation: die steel cutting, from rough to leather (2 DAY)

Step 3:Machining: punching and CNC notching (2 DAY)
Heat treatment: 6 pieces in the middle of the mold → cryogenic →1 to 2 DAY→ increase hardness (3 DAY)
Grinding: Large water grinding (2 DAY)
Wire cutting: copper wire slow wire (3 DAY)
CNC Fine Wash (2 DAY)

Step 4:T0 proofing and T1 proofing shall be carried out after the completion of assembly trial mold (2 DAY)

Total 20 days from new product opening review to mold completion

Quotation involves mold design, raw materials, machining (heat treatment, grinding, wire cutting, fine washing), working hours and other costs

Information Management
信息化管理

Manufacturing Equipment
  • Precision Punch

    Quantity: 22 units

    精密沖床

    精密沖床

  • CNC Machining Center

    Quantity: 2 units

    cnc加工中心

    cnc加工中心

  • Slow Wire Cutting

    Quantity: 3 units

    慢走絲線切割

    慢走絲線切割

Testing Equipment
  • Fully Automatic 2D Image Measuring Instrument

    Fully Automatic 2D Image Measuring Instrument

  • High Temperature Experiment Box

    High Temperature Experiment Box

  • RoHS Detection Spectrometer

    RoHS Detection Spectrometer

  • Salt Spray Tester

    Salt Spray Tester

  • Surface Roughness Tester

    Surface Roughness Tester

  • Height Master

    Height Master

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